Material Processing

Custom Material Processing in Northeast Wisconsin

Faulks Bros. Construction provides professional material processing services throughout the Fox Valley region. From our Waupaca facilities, we serve contractors, manufacturers, and material suppliers across Appleton, Green Bay, Oshkosh, and surrounding communities with comprehensive processing solutions.

Complete Processing Services

Material Types

Aggregate Processing – Custom crushing and screening
Sand Processing – Washing and classification
Stone Processing – Size reduction and sorting
Soil Processing – Screening and blending
Organic Processing – Material preparation
Specialty Processing – Custom solutions
Recycled Materials – Recovery processing

Processing Methods

Crushing – Size reduction services
Screening – Material classification
Washing – Contaminant removal
Blending – Custom mix creation
Drying – Moisture reduction
Sorting – Material separation
Custom Processing – Specialized solutions

The Faulks Bros. Advantage

Modern Equipment – Updated processing fleet
Technical Expertise – Experienced operators
Quality Control – Consistent results
Custom Solutions – Application-specific
Direct Service – manufacturer coordination
Local Facility – Convenient location
Volume Capacity – Large project capability
Quick Response – Flexible scheduling

Service Area

Providing processing throughout: – Fox Cities Region – Appleton – Neenah – Menasha – Green Bay Metropolitan Area – Oshkosh and Surrounding Areas – Waupaca County – Outagamie County – All Northeast Wisconsin

Equipment Capabilities

Processing Equipment

Impact crushers
Jaw crushers
Cone crushers
Screening plants
Washing systems
Blending equipment
Conveyor systems

Support Equipment

Front end loaders
Material handlers
Transport trucks
Testing equipment
Control systems
Maintenance tools
Safety equipment

Processing Options

Standard Services

Size reduction
Material screening
Product washing
Custom blending
Contaminant removal
Quality control
Product testing

Specialty Services

Custom gradations
Specific blends
Product development
Material recovery
Waste reduction
Environmental processing
Research support

Quality Control

Testing Program

Gradation analysis
Material properties
Performance testing
Consistency checks
Contamination screening
Moisture control
Documentation

Production Controls

Process monitoring
Quality verification
Equipment maintenance
Material tracking
Safety compliance
Environmental control
Documentation

Additional Services

Material testing
Process development
Volume calculations
Technical support
Custom solutions
Emergency processing
Contract services

Processing Applications

Construction Materials

Road base
Concrete aggregates
Asphalt materials
Fill products
Drainage stone
Structural materials
Special applications

Specialty Products

Industrial materials
Agricultural products
Environmental media
Research materials
Custom products
Recycled materials
Engineered solutions

Environmental Responsibility

Sustainable Practices
- Dust control
- Noise reduction
- Water management
- Energy efficiency
- Waste minimization
- Material recovery
- Environmental compliance